Skip to main content

Envisioning is an emerging technology research institute and advisory.

LinkedInInstagramGitHub

2011 — 2026

research
  • Reports
  • Newsletter
  • Methodology
  • Origins
  • Vocab
services
  • Research Sessions
  • Signals Workspace
  • Bespoke Projects
  • Use Cases
  • Signal Scanfree
  • Readinessfree
impact
  • ANBIMAFuture of Brazilian Capital Markets
  • IEEECharting the Energy Transition
  • Horizon 2045Future of Human and Planetary Security
  • WKOTechnology Scanning for Austria
audiences
  • Innovation
  • Strategy
  • Consultants
  • Foresight
  • Associations
  • Governments
resources
  • Pricing
  • Partners
  • How We Work
  • Data Visualization
  • Multi-Model Method
  • FAQ
  • Security & Privacy
about
  • Manifesto
  • Community
  • Events
  • Support
  • Contact
  • Login
ResearchServicesPricingPartnersAbout
ResearchServicesPricingPartnersAbout
  1. Home
  2. Research
  3. Stratum
  4. Domestic Rare Earth Magnet Supply Chain

Domestic Rare Earth Magnet Supply Chain

MP Materials' DOD-backed Independence facility in Texas will produce rare earth metals, alloys, and permanent magnets domestically for the first time, breaking China's 90% monopoly on processed rare earths critical to EVs, wind turbines, and defense systems.
Back to StratumView interactive version

MP Materials operates the Mountain Pass mine in California — the only active rare earth mine in the US — and in July 2025 unveiled a landmark public-private partnership with the Department of Defense to build a vertically integrated rare earth magnet supply chain. The Independence facility in Fort Worth, Texas, will produce 1,000 metric tonnes per year of rare earth metals, alloys, and finished NdFeB permanent magnets, with General Motors already committed as an offtake customer. MP Materials' stock surged nearly 400% in 2025 as geopolitical urgency mounted.

China currently controls approximately 90% of global rare earth processing and 92% of rare earth magnet production. These magnets are essential components in EV motors, wind turbine generators, missile guidance systems, fighter jet actuators, and satellite reaction wheels. When China restricted rare earth exports in 2025 as a trade countermeasure, the vulnerability became acutely visible. Lynas Rare Earths is building a DOD-funded $120 million heavy rare earth separation facility in the US, while USA Rare Earth is developing processing capabilities at its Roundtop project in Texas.

The strategic significance extends beyond supply security. Rare earth magnets are a critical chokepoint in the energy transition — every EV needs 2-5 kg of NdFeB magnets, and every offshore wind turbine needs 600+ kg. Without domestic processing, the US clean energy transition depends on Chinese supply chains. The MP Materials-DOD partnership represents the most aggressive move to date toward rare earth independence, though closing the full processing gap will require years of scaling and workforce development.

TRL
6/9Demonstrated
Impact
4/5
Investment
5/5
Category
Hardware

Book a research session

Bring this signal into a focused decision sprint with analyst-led framing and synthesis.
Research Sessions